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The processing or ore rocks may involves physical and chemical processes. Generally, there are three main stages in a crushing circuit processing: primary crushing, secondary crushing, tertiary crushing. It is important to design the layout crushing circuit reasonably, in order to make sure high effective and smooth production process.
Three main stages in crushing circuit
With the development of mining industry, there are various types of crushing equipment with different performance. To optimize the production capacity and profits of the quarry or mining plant, there must be an elaborately designed and assorted crushing circuit. Different industry requires different specification of crushing circuit. The oil sand industry may require to use MicroStation 3D CAD technology, the hard rock mining industry ask for the complete crushing system including hopper, feeder, crushers, and belt conveyor etc.
Factors should be considered to design a good crushing circuit
In order to minimize the operation cost and optimize the production capacity, many factors should be taken into account when designing the distribution of crushing plants and auxiliary equipment. The important factors includes ore property, geographical location, anticipative operational life, potential expansion, environment, safety, maintenance.

Crushing Plants Circuit
Top four crushing equipment in crushing circuit
Different types of crushing circuit involves various crushing machines, the primary crushing process circuit usually includes only a crusher and auxiliary equipment of vibrating feeder and conveyor. Except the prime equipment, secondary and tertiary crushing circuit also have impact crusher or cone crusher and vibrating screen or storage bins. There are some often used crushers in a complete crushing circuit.
Jaw crusher is the well-known and important equipment in primary crushing circuit. Jaw crusher is designed in non-weld and modular construction, it has durable pitman and single piece cast steel frame bearing housing. Jaw crusher can deal with big massive raw materials with high efficiency. It is the most favorite crushing machine all over the world.
Impact crusher is often used in secondary crushing circuit, after primary crushing, the substandard materials will be conveyed into impact crusher for secondary crushing. With hydraulic system and unique blow bar, the impact crusher shows excellent performance in crushing process.
Impact crusher is often used in secondary crushing circuit, after primary crushing, the substandard materials will be conveyed into impact crusher for secondary crushing. With hydraulic system and unique blow bar, the impact crusher shows excellent performance in crushing process.
Cone crusher is the most favorite crushing plants for tertiary crushing activities. The cone crusher has robust design and automatic overload protection. It is easy to operate and maintain.
Ball mill are is fine crushing machine with cylindrical or conical frame rotating around a horizontal axis, there are grinding medium such as ceramic pellets, metallic ball, or natural flint pebbles in the grinding chamber. Ball mill can produce fine particle size. It is a crucial crushing equipment in fine crushing circuit.
